Process PLS: Incorporating substantive knowledge into the predictive modelling of multiblock, multistep, multidimensional and multicollinear process data

Geert van Kollenburg (Corresponding author), Roel Bouman, Tim Offermans, Jan Gerretzen, Lutgarde Buydens, Henk-Jan van Manen, Jeroen Jansen

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Abstract

Chemical production processes benefit from intelligent data analysis. Previous work showed how process knowledge can be included in a structural equation modelling framework. While predictive models increase process value, currently available methods have limitations that hinder applicability to many (industrial) processes. This paper describes the Process PLS algorithm which can analyze multi-block, multistep and/or multidimensional processes. Process PLS was benchmarked on a simulated crude oil distillation process. Analysis of 22 empirical data sets from a production process at Nouryon illustrated how Process PLS solves limitations of PLS path modelling. In the analysis of the benchmark Val de Loire data, Process PLS revealed substantially meaningful effects which the recently proposed Sequential Orthogonalized PLS path modelling completely missed. Process PLS is a promising approach that enables data-driven analysis of process data using information on the complex process structure, to demonstrably increase insight in the underlying system, making model-based predictions much more valuable.

Original languageEnglish
Article number107466
Number of pages15
JournalComputers and Chemical Engineering
Volume154
DOIs
Publication statusPublished - Nov 2021

Funding

This research was supported by the Dutch Research Council (NWO) and by TKI-E&I with the supplementary grant 'TKI-Toeslag' for Topconsortia for Knowledge and Innovation (TKI's) of the Ministry of Economic Affairs and Climate Policy. Part of the work presented in this paper was done through funding from the ECSEL Joint Undertaking (JU) under grant agreement No 826589. The JU receives support from the European Union's Horizon 2020 research and innovation programme and Netherlands, Belgium, Germany, France, Italy, Austria, Hungary, Romania, Sweden and Israel. The authors thank all partners within the ?Outfitting the Factory of the Future with Online analysis (OFF/On)? consortium, managed by Comprehensive Analytical Science and Technology (COAST) in Amsterdam, The Netherlands, and partners within the ?Integrating Sensor Based Process Monitoring and Advanced Process Control (INSPEC)? project, managed by the Institute for Sustainable Process Technology (ISPT) in Amersfoort, The Netherlands. The authors would like to thank Vladimir Obradovic for providing the benchmarking data. This research was supported by the Dutch Research Council (NWO) and by TKI-E&I with the supplementary grant 'TKI-Toeslag' for Topconsortia for Knowledge and Innovation (TKI's) of the Ministry of Economic Affairs and Climate Policy. Part of the work presented in this paper was done through funding from the ECSEL Joint Undertaking (JU) under grant agreement No 826589. The JU receives support from the European Union’s Horizon 2020 research and innovation programme and Netherlands, Belgium, Germany, France, Italy, Austria, Hungary, Romania, Sweden and Israel. The authors thank all partners within the ‘Outfitting the Factory of the Future with Online analysis (OFF/On)’ consortium, managed by Comprehensive Analytical Science and Technology (COAST) in Amsterdam, The Netherlands, and partners within the ‘Integrating Sensor Based Process Monitoring and Advanced Process Control (INSPEC)’ project, managed by the Institute for Sustainable Process Technology (ISPT) in Amersfoort, The Netherlands. The authors would like to thank Vladimir Obradovic for providing the benchmarking data.

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