Phosphate-activated basic oxygen furnace (BOF) slag: Understanding pH-driven hydration and strength development

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Abstract

This study investigates the hydration behavior of basic oxygen furnace (BOF) slag in phosphate solutions across different pH levels, focusing on hydration kinetics, microstructure, and strength development. Acidic phosphate solutions trigger rapid dissolution via acid-base reactions, resulting in lower heat release, while alkaline phosphates promote sustained dissolution-precipitation reactions, prolonging hydration and increasing cumulative heat. The buffering effect of H2PO4/HPO42− prolongs induction periods and inhibits hydrogarnet and layered double hydroxides (LDHs) formation. At early stages, C2S hydration is more pronounced in acidic solutions, whereas higher pH enhances late-stage hydration of C2S, brownmillerite, and wuestite, forming C-S-H, hydrogarnet, and LDHs. Despite similar porosities (11.9–13.9 %), strengths vary from 37.7 to 66.9 MPa due to a higher proportion of capillary pores and a larger average pore size at a low pH (pH at 4.2). The findings support using phosphate-rich wastewater to activate BOF slag, reducing phosphate discharge while developing low-carbon, cement-free binders.

Original languageEnglish
Article number108034
Number of pages13
JournalCement and Concrete Research
Volume199
DOIs
Publication statusPublished - Jan 2026

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Keywords

  • Acidic phosphate
  • Alkaline phosphate
  • BOF slag
  • Hydration
  • pH

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