Modelling of metallic supported PdAg membranes with inter-diffusion barrier

W.J.R. Ververs, Serena Agnolin, Valentina Cechetto, Fausto Gallucci (Corresponding author)

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Abstract

Metallic supported palladium-based membranes require an additional inter-diffusion barrier between the metallic support and the palladium-based selective layer. This porous layer can also function as a smoothening layer to allow for the deposition of a thinner palladium-based layer. The disadvantage of adding this extra layer is that it increases the overall mass transfer resistance of the membrane. In this work, the (relative) resistance of this layer was determined by developing a multi-layer model for the metallic supported palladium-based membrane with inter-diffusion barrier. Permeation experiments and characterizations were performed before and after the deposition of the inter-diffusion barrier and PdAg layer. The experimental data was used to fit the critical parameters for the multi-layer permeation model. The resulting model could then be used to determine the pressure drop induced by each layer of the membrane. The results revealed that the thin PdAg layer causes more than 90% of the total mass transfer resistance of the membrane (100% H2, T = 400–500 °C and Δp = 3 bar). To mitigate the contribution of the selective layer on the overall mass transfer resistance of the membrane, implementing a strategy to enhance the membrane permeance is therefore required. This could in the first place be achieved by improving the selective layer deposition methodology, but also by reducing the thickness of the PdAg layer. However, accomplishing such a reduction has significant challenges when considering metallic supports.
Original languageEnglish
Pages (from-to)352-363
Number of pages12
JournalInternational Journal of Hydrogen Energy
Volume99
Early online date18 Dec 2024
DOIs
Publication statusPublished - 20 Jan 2025

Funding

The pore size distribution of the prepared supports was measured using Capillary Flow Porometry (CFP) in a tailor-made setup [31]. The technique relied on the correlation between the pressure needed to displace a wetting liquid from the sample's pores, and the permeating flow of N2 gas through the sample.Due to the simultaneous coexistence of multiple transport mechanisms, the dusty-gas model (DGM) is considered as the most suitable approach to describe hydrogen permeation through the membrane's support [35]. Specifically, the single component dusty-gas model used in this work is shown in Equation (1) [35]. This model requires only the determination of characteristic parameters K0 and B0 which are to be fitted based on flux data obtained through permeation tests. In Figure S.3 (supplementary information), the parity plot of the fitted/modelled flux and of the experimental flux is shown. For the fitted values of K0 and B0 are 3.850\u00D710\u22128m and 1.693\u00D710\u221214m2 respectively with an R2 of 86.81%. Through these parameters, the contribution of Knudsen diffusion and viscous flow to the support's permeation mechanism can be evaluated comparing the terms of Equation (1) that are related to the two different transport mechanisms. Thus, in Equation (5) and Equation (6) the contribution given by Knudsen diffusion (i.e., Knudsen diffusivity, Dk,i) and the contribution of viscous flow are calculated for the case in which the support is exposed to hydrogen permeation at 400 \u00B0C and 2 bar. A comparison between these terms leads to the observation that both Knudsen diffusion and viscous flow contribute to the support's overall permeation behavior, thus, from a modelling perspective, neither of the two terms can be neglected. This is indeed in line with the outcomes of the analysis of the pore size distribution and of the calculated Knudsen numbers depicted in Fig. 5.The pore morphology visualized by laser-optical microscopy of the support equipped with interdiffusion barrier (configuration S-IDB) is shown in Figure S.2 (supplementary information). The asymmetric \u03B1-Al2O3 filler particles are visible underneath a superficial transparent layer, which is clearly distinguishable above the pore mouth in the height mapping view. The asymmetric filler and the interdiffusion barrier were proven to increase suitability for PdAg deposition and prevent intermetallic diffusion between Pd and support metal [27].To identify the changes in terms of governing gas transport mechanisms arising from the asymmetric filling of the support and from the deposition of the interdiffusion barrier layer, pure hydrogen and nitrogen permeation tests were performed for the support equipped with interdiffusion barrier (configuration S-IDB) at similar conditions to those investigated for the support (configuration S). In agreement with the results obtained for configuration S, Fig. 7, in which the H2 and N2 fluxes through the membrane are represented as a function of the trans-membrane pressure difference at different temperatures, shows that the flux increases linearly with an increasing trans-membrane pressure difference. However, from a comparison with Figs. 4 and 7 indicates that the asymmetric filling and deposition of interdiffusion barrier result in a significant decrease of membrane's permeance as well as in a less remarkable dependence of the H2 and N2 fluxes through the membrane on temperature. Fig. 8, in which the pore size distribution of the support equipped with interdiffusion barrier is depicted alongside the calculated Knudsen number for hydrogen at 400 \u00B0C and 3 bar(a) as a function of pore size, shows that the pore size distribution, with the majority of pores in the range of 20\u2013100 nm, is shifted significantly towards smaller pores compared to what is observed for the support (S) in Fig. 5. Moreover, it illustrates that the calculated Knudsen numbers of the most abundant pores are higher than unity, which makes it possible to infer that Knudsen transport mechanism plays a significant role in these pores. Consequently, a possible reason for the decrease in permeation flux after asymmetric filling and deposition of the interdiffusion barrier may be attributed to the increased influence of Knudsen diffusion on the overall transport behavior (see Fig. 9).In Figure S.4 (supplementary information) the parity plot of the experimental flux data obtained from the permeation tests with S-IDB and of the flux through the support equipped with interdiffusion barrier obtained from the dual-layer mass transport model is represented. The fitted values of K0 and B0 for the IDB layer are 1.436\u00D710\u221211m and 0m2 respectively with an R2 of 92.64%. The data fitting resulted into a value of B0 approaching zero, indicating that viscous transport has no significant contribution to the overall mass transport behavior. This is in line with the outcomes of the analysis of the pore size distribution and of the calculated Knudsen numbers depicted in Fig. 10, thus confirms that Knudsen diffusion can be considered the dominant transport mechanism governing permeation through the membrane when the support is equipped with interdiffusion barrier.[Figure presented]This work has received funding from the European Union's Horizon 2020 Research and Innovation Program under grant agreement No 869896 (MACBETH). Image 1 This work has received funding from the European Union\u2019s Horizon 2020 Research and Innovation Program under grant agreement No 869896 (MACBETH)

Keywords

  • Hydrogen
  • Mass transfer
  • Membrane
  • Metallic support
  • Modelling
  • Palladium
  • Separation

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