Martensite plasticity and damage competition in dual-phase steel: A micromechanical experimental–numerical study

Martensite damage in Dual-Phase (DP) steel has been studied extensively, yet, the exact deformation mechanisms that trigger or inhibit damage initiation remain mostly unexplored. Whereas generally assumed to be hard and brittle, lath martensite in fact deforms in a highly anisotropic manner, showing large strains under favorable habit plane orientations, which is attributed both to the lath morphology and to so-called ’substructure boundary sliding’. Yet, the correlation (or interplay) between plasticity and damage in lath martensite has not received much attention. Therefore, we raise the question whether these soft martensite plasticity mechanisms can delay or even inhibit damage initiation. We analyze several ’damage-sensitive’ martensite notches, i.e. thin contractions of two martensite islands, by combining several state-of-the-art experimental and analysis methods. Deformations are tracked in-situ at the nanoscale, aligned to detailed microstructure maps, and categorized, for each martensite variant, into habit plane or out-of-habit-plane slip. In these experiments, strong plasticity (>70%) is observed in martensite notches, enabled by slip along a favorably oriented habit plane, whereas damaged notches have unfavorably oriented habit planes, showing limited pre-damage strains (<10%), carried by out-of-habit-plane slip. Additionally, one-to-one experimentally based Crystal Plasticity (CP) simulations are performed in parallel, employing a recently introduced Enriched CP approach which models a soft plasticity mechanism on the variants’ habit plane. The Enriched CP simulations show considerably lower hydrostatic stresses in non-damaged and plastically deforming notches, thereby revealing that the soft habit plane mechanism is key for introducing the high plastic anisotropy that can lead to the inhibition of martensite damage in highly strained martensite notches. Finally, recommendations for improved damage inhibiting steels are proposed.