Experimental validation of robust chatter control for high-speed milling processes

N. van de Wouw, N.J.M. van Dijk, A. Schiffler, H. Nijmeijer, E. Abele

Research output: Chapter in Book/Report/Conference proceedingChapterAcademicpeer-review

Abstract

This chapter presents results on the design and experimental implementation and testing of robust controllers for the high-speed milling process for the purpose of avoiding chatter vibrations. Chatter vibrations are intimately related to the delay nature of the cutting process inherent to milling and should be avoided to ensure a high product quality. A design approach based on μ-synthesis is used to synthesize a controller that avoids chatter vibrations in the presence of model uncertainties and while respecting key performance specifications. The experimental validation of this controller on a benchmark setup, involving a spindle system including an active magnetic bearing, shows that chatter can be robustly avoided while significantly increasing the material removal rate, i.e., the productivity.
LanguageEnglish
Title of host publicationTime delay systems
Subtitle of host publicationtheory, numerics, applications, and experiments
EditorsT. Insperger, T. Ersal, G. Orosz
Place of PublicationDordrecht
PublisherSpringer
Pages315-332
ISBN (Electronic)978-3-319-53426-8
ISBN (Print)978-3-319-53425-1
DOIs
StatePublished - 2017
Event12th IFAC Workshop on Time Delay Systems (TDS 2015), June 28-30, 2015, Ann Arbor, MI, USA - University of Michigan, Ann Arbor, MI, United States
Duration: 28 Jun 201530 Jun 2015
http://me.engin.umich.edu/dirifac/

Publication series

NameTime Delay Systems
Volume7

Workshop

Workshop12th IFAC Workshop on Time Delay Systems (TDS 2015), June 28-30, 2015, Ann Arbor, MI, USA
Abbreviated titleTDS 2015
CountryUnited States
CityAnn Arbor, MI
Period28/06/1530/06/15
Internet address

Fingerprint

Robust control
Controllers
Magnetic bearings
Milling (machining)
Productivity
Specifications
Testing

Cite this

van de Wouw, N., van Dijk, N. J. M., Schiffler, A., Nijmeijer, H., & Abele, E. (2017). Experimental validation of robust chatter control for high-speed milling processes. In T. Insperger, T. Ersal, & G. Orosz (Eds.), Time delay systems: theory, numerics, applications, and experiments (pp. 315-332). (Time Delay Systems; Vol. 7). Dordrecht: Springer. DOI: 10.1007/978-3-319-53426-8_21
van de Wouw, N. ; van Dijk, N.J.M. ; Schiffler, A. ; Nijmeijer, H. ; Abele, E./ Experimental validation of robust chatter control for high-speed milling processes. Time delay systems: theory, numerics, applications, and experiments. editor / T. Insperger ; T. Ersal ; G. Orosz. Dordrecht : Springer, 2017. pp. 315-332 (Time Delay Systems).
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van de Wouw, N, van Dijk, NJM, Schiffler, A, Nijmeijer, H & Abele, E 2017, Experimental validation of robust chatter control for high-speed milling processes. in T Insperger, T Ersal & G Orosz (eds), Time delay systems: theory, numerics, applications, and experiments. Time Delay Systems, vol. 7, Springer, Dordrecht, pp. 315-332, 12th IFAC Workshop on Time Delay Systems (TDS 2015), June 28-30, 2015, Ann Arbor, MI, USA, Ann Arbor, MI, United States, 28/06/15. DOI: 10.1007/978-3-319-53426-8_21

Experimental validation of robust chatter control for high-speed milling processes. / van de Wouw, N.; van Dijk, N.J.M.; Schiffler, A.; Nijmeijer, H.; Abele, E.

Time delay systems: theory, numerics, applications, and experiments. ed. / T. Insperger; T. Ersal; G. Orosz. Dordrecht : Springer, 2017. p. 315-332 (Time Delay Systems; Vol. 7).

Research output: Chapter in Book/Report/Conference proceedingChapterAcademicpeer-review

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van de Wouw N, van Dijk NJM, Schiffler A, Nijmeijer H, Abele E. Experimental validation of robust chatter control for high-speed milling processes. In Insperger T, Ersal T, Orosz G, editors, Time delay systems: theory, numerics, applications, and experiments. Dordrecht: Springer. 2017. p. 315-332. (Time Delay Systems). Available from, DOI: 10.1007/978-3-319-53426-8_21