Experimental validation of robust chatter control for high-speed milling processes

N. van de Wouw; N.J.M. van Dijk; A. Schiffler; H. Nijmeijer; E. Abele

doi:10.1007/978-3-319-53426-8_21

Experimental validation of robust chatter control for high-speed milling processes

N. van de Wouw, N.J.M. van Dijk, A. Schiffler, H. Nijmeijer, E. Abele

Dynamics and Control

Research output: Chapter in Book/Report/Conference proceeding › Chapter › Academic › peer-review

Abstract

This chapter presents results on the design and experimental implementation and testing of robust controllers for the high-speed milling process for the purpose of avoiding chatter vibrations. Chatter vibrations are intimately related to the delay nature of the cutting process inherent to milling and should be avoided to ensure a high product quality. A design approach based on μ-synthesis is used to synthesize a controller that avoids chatter vibrations in the presence of model uncertainties and while respecting key performance specifications. The experimental validation of this controller on a benchmark setup, involving a spindle system including an active magnetic bearing, shows that chatter can be robustly avoided while significantly increasing the material removal rate, i.e., the productivity.

Original language	English
Title of host publication	Time delay systems
Subtitle of host publication	theory, numerics, applications, and experiments
Editors	T. Insperger, T. Ersal, G. Orosz
Place of Publication	Dordrecht
Publisher	Springer
Pages	315-331
Volume	7
ISBN (Electronic)	978-3-319-53426-8
ISBN (Print)	978-3-319-53425-1
DOIs	https://doi.org/10.1007/978-3-319-53426-8_21
Publication status	Published - 2017
Event	12th IFAC Workshop on Time Delay Systems (TDS 2015), June 28-30, 2015, Ann Arbor, MI, USA - University of Michigan, Ann Arbor, MI, United States Duration: 28 Jun 2015 → 30 Jun 2015 http://me.engin.umich.edu/dirifac/

Publication series

Name	Time Delay Systems
Volume	7

Workshop

Workshop	12th IFAC Workshop on Time Delay Systems (TDS 2015), June 28-30, 2015, Ann Arbor, MI, USA
Abbreviated title	TDS 2015
Country/Territory	United States
City	Ann Arbor, MI
Period	28/06/15 → 30/06/15
Internet address	http://me.engin.umich.edu/dirifac/

Access to Document

10.1007/978-3-319-53426-8_21

Cite this

van de Wouw, N., van Dijk, N. J. M., Schiffler, A., Nijmeijer, H., & Abele, E. (2017). Experimental validation of robust chatter control for high-speed milling processes. In T. Insperger, T. Ersal, & G. Orosz (Eds.), Time delay systems: theory, numerics, applications, and experiments (Vol. 7, pp. 315-331). (Time Delay Systems; Vol. 7). Springer. https://doi.org/10.1007/978-3-319-53426-8_21

@inbook{46b3a51cca924d3596a1b56dd9b7effd,

title = "Experimental validation of robust chatter control for high-speed milling processes",

abstract = "This chapter presents results on the design and experimental implementation and testing of robust controllers for the high-speed milling process for the purpose of avoiding chatter vibrations. Chatter vibrations are intimately related to the delay nature of the cutting process inherent to milling and should be avoided to ensure a high product quality. A design approach based on μ-synthesis is used to synthesize a controller that avoids chatter vibrations in the presence of model uncertainties and while respecting key performance specifications. The experimental validation of this controller on a benchmark setup, involving a spindle system including an active magnetic bearing, shows that chatter can be robustly avoided while significantly increasing the material removal rate, i.e., the productivity.",

author = "{van de Wouw}, N. and {van Dijk}, N.J.M. and A. Schiffler and H. Nijmeijer and E. Abele",

year = "2017",

doi = "10.1007/978-3-319-53426-8_21",

language = "English",

isbn = "978-3-319-53425-1",

volume = "7",

series = "Time Delay Systems",

publisher = "Springer",

pages = "315--331",

editor = "T. Insperger and T. Ersal and G. Orosz",

booktitle = "Time delay systems",

address = "Germany",

note = "12th IFAC Workshop on Time Delay Systems (TDS 2015), June 28-30, 2015, Ann Arbor, MI, USA, TDS 2015 ; Conference date: 28-06-2015 Through 30-06-2015",

url = "http://me.engin.umich.edu/dirifac/",

}

van de Wouw, N, van Dijk, NJM, Schiffler, A, Nijmeijer, H & Abele, E 2017, Experimental validation of robust chatter control for high-speed milling processes. in T Insperger, T Ersal & G Orosz (eds), Time delay systems: theory, numerics, applications, and experiments. vol. 7, Time Delay Systems, vol. 7, Springer, Dordrecht, pp. 315-331, 12th IFAC Workshop on Time Delay Systems (TDS 2015), June 28-30, 2015, Ann Arbor, MI, USA, Ann Arbor, MI, United States, 28/06/15. https://doi.org/10.1007/978-3-319-53426-8_21

Experimental validation of robust chatter control for high-speed milling processes. / van de Wouw, N.; van Dijk, N.J.M.; Schiffler, A. et al.
Time delay systems: theory, numerics, applications, and experiments. ed. / T. Insperger; T. Ersal; G. Orosz. Vol. 7 Dordrecht: Springer, 2017. p. 315-331 (Time Delay Systems; Vol. 7).

Research output: Chapter in Book/Report/Conference proceeding › Chapter › Academic › peer-review

TY - CHAP

T1 - Experimental validation of robust chatter control for high-speed milling processes

AU - van de Wouw, N.

AU - van Dijk, N.J.M.

AU - Schiffler, A.

AU - Nijmeijer, H.

AU - Abele, E.

PY - 2017

Y1 - 2017

N2 - This chapter presents results on the design and experimental implementation and testing of robust controllers for the high-speed milling process for the purpose of avoiding chatter vibrations. Chatter vibrations are intimately related to the delay nature of the cutting process inherent to milling and should be avoided to ensure a high product quality. A design approach based on μ-synthesis is used to synthesize a controller that avoids chatter vibrations in the presence of model uncertainties and while respecting key performance specifications. The experimental validation of this controller on a benchmark setup, involving a spindle system including an active magnetic bearing, shows that chatter can be robustly avoided while significantly increasing the material removal rate, i.e., the productivity.

AB - This chapter presents results on the design and experimental implementation and testing of robust controllers for the high-speed milling process for the purpose of avoiding chatter vibrations. Chatter vibrations are intimately related to the delay nature of the cutting process inherent to milling and should be avoided to ensure a high product quality. A design approach based on μ-synthesis is used to synthesize a controller that avoids chatter vibrations in the presence of model uncertainties and while respecting key performance specifications. The experimental validation of this controller on a benchmark setup, involving a spindle system including an active magnetic bearing, shows that chatter can be robustly avoided while significantly increasing the material removal rate, i.e., the productivity.

U2 - 10.1007/978-3-319-53426-8_21

DO - 10.1007/978-3-319-53426-8_21

M3 - Chapter

SN - 978-3-319-53425-1

VL - 7

T3 - Time Delay Systems

SP - 315

EP - 331

BT - Time delay systems

A2 - Insperger, T.

A2 - Ersal, T.

A2 - Orosz, G.

PB - Springer

CY - Dordrecht

T2 - 12th IFAC Workshop on Time Delay Systems (TDS 2015), June 28-30, 2015, Ann Arbor, MI, USA

Y2 - 28 June 2015 through 30 June 2015

ER -

Experimental validation of robust chatter control for high-speed milling processes

Abstract

Publication series

Workshop

Access to Document

Fingerprint

Cite this