Effect of steel slag on rheological and mechanical properties of sulfoaluminate cement-based sustainable 3D printing concrete

Mushuang Wu, Zixiao Wang, Yuxuan Chen, Mengyu Zhu, Qingliang Yu (Corresponding author)

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Abstract

The low utilisation of steel slag has led to a worsening of environmental problems. This study aims to use tri-potassium citrate (TPC) to activate the cementitious properties of steel slag and further apply sulfoaluminate cement (SAC) as supplement to design low-carbon composites. 3D printing technology can help to reduce materials consumption as well as labour cost; therefore, the advent of SS-SAC-3D printing concrete has the potential to enhance the utilisation of low-carbon composites and reduce process emissions. This study investigates the effects of steel slag and its activation on the properties of 3D-printed concrete. Workability, rheology, setting time and buildability tests were conducted. The strength differences and anisotropy between the printed and molded specimens were compared. The results demonstrate that adding aluminium-rich steel slag altered the ratios between aluminate and sulfate phases, shortened the setting time, and improved the fluidity and rheological properties of the mixture. The addition of 25 %–50 % steel slag can effectively promote the occurrence of composite hydration reactions, improve the strength to reach over 42.5 MPa (standard strength of SAC) at late ages, and significantly reduce carbon emissions. In conclusion, the SS-SAC-3DPC has the potential to become a significant building material owing to its cost-effectiveness and printability, which can meet the requirements of general building structures. More importantly, its application could contribute to a reduction in the carbon footprint of the construction industry.

Original languageEnglish
Article number111345
Number of pages18
JournalJournal of Building Engineering
Volume98
DOIs
Publication statusPublished - 1 Dec 2024

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Keywords

  • 3D printing concrete
  • Buildability
  • Ecological evaluation
  • Rheology
  • Steel slag
  • Sulfoaluminate cement

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