Cost-Effective Prognostics of IGBT Bond Wires with Consideration of Temperature Swing

Keting Hu, Zhigang Liu, He Du, Lorenzo Ceccarelli, Francesco Iannuzzo, Frede Blaabjerg, Ibrahim Adamu Tasiu

Research output: Contribution to journalArticleAcademicpeer-review

5 Citations (Scopus)


This article presents a cost-effective prognostic method for the bond wires in the insulated-gate bipolar transistor (IGBT). Consider that the crack propagation in the wire bond leads to the bond wire liftoff, the corresponding state equation is established from the fracture mechanics theory, with the consideration of the uneven distribution of the temperature swings. Hence, the proposed model can work under different loading conditions. With the fact that the on-state voltage (vce,on) of the IGBT shifts with the crack propagation, the history vce,on is used to predict the remaining useful lifetime (RUL), through which numerous power cycling tests are avoided, and low economical cost for doing prognosis is fulfilled. In this article, the functional relationship between the increase of vce,on and the crack length of each bond wire is obtained through finite-element simulation, while the effects of the temperature variation and metallization degradation to the vce,on are compensated. Thus, the output equation can be obtained. Then, the unknown parameters of the aforementioned equations and the current crack length can be estimated by the particle-based marginalized resample-move algorithm. Finally, the RUL can be predicted effectively by evolving the particles obtained in the algorithm. The proposed method has been validated by the power cycling test.

Original languageEnglish
Article number8933142
Pages (from-to)6773-6784
Number of pages12
JournalIEEE Transactions on Power Electronics
Issue number7
Publication statusPublished - Jul 2020
Externally publishedYes

Bibliographical note

Funding Information:
Manuscript received August 9, 2019; revised October 25, 2019; accepted December 12, 2019. Date of publication December 12, 2019; date of current version March 13, 2020. This work was supported by the Natural Science Foundation of China under Grant U1434203 and Grant U1734202. Recommended for publication by Associate Editor A. Lindemann. (Corresponding author: Keting Hu.) K. Hu, Z. Liu, and I. A. Tasiu are with the School of Electrical Engineering, Southwest Jiaotong University, Chengdu 611756, China (e-mail:;;

Publisher Copyright:
© 2020 IEEE.


  • Bond wire lifetime
  • crack propagation
  • finite element
  • insulated-gate bipolar transistor (IGBT)
  • marginalized resample move


Dive into the research topics of 'Cost-Effective Prognostics of IGBT Bond Wires with Consideration of Temperature Swing'. Together they form a unique fingerprint.

Cite this