Component Redesigns and The Impact of Their Implementation Policy

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Abstract

An OEM who maintains a fleet of complex systems strives for high system availability for its customers. Frequently failing components lead to system unavailability and high maintenance costs. Consequently, the OEM might decide to upgrade components. We develop a model that quantifies the impact of the introduction of an upgraded component on the OEM's costs and number of failures to define the best implementation strategy. Using a Markov process, we evaluate four policies differing in the roll-out strategy of new parts, either immediate or corrective, and the phase-out strategy of old parts, either rework or salvage. The model is used in a case study at ASML. We conclude that, in the case study, reworking is preferred over salvaging as the phase-out strategy and corrective replacements are generally preferred over immediate replacements for the roll-out strategy.

Original languageEnglish
Title of host publication2023 Winter Simulation Conference, WSC 2023
EditorsC.G. Corlu, S.R. Hunter, H. Lam, B.S. Onggo, J. Shortle, B. Biller
PublisherInstitute of Electrical and Electronics Engineers
Pages2242-2253
Number of pages12
ISBN (Electronic)979-8-3503-6966-3
DOIs
Publication statusPublished - 31 Jan 2024
Event2023 Winter Simulation Conference, WSC 2023 - San Antonio, United States
Duration: 10 Dec 202313 Dec 2023

Publication series

NameProceedings - Winter Simulation Conference
ISSN (Print)0891-7736

Conference

Conference2023 Winter Simulation Conference, WSC 2023
Country/TerritoryUnited States
CitySan Antonio
Period10/12/2313/12/23

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